Diagnostics

How to determine the cause of engine overheating

How to determine the cause of engine overheating

Overheating destroys the insulation and leads to engine combustion. But overheating is a consequence, and it is important to find the cause. Let's look at how to determine the cause of overheating.

Main reasons

  1. Overload - the engine pulls more than normal.
  2. Clogged ventilation - no heat removal.
  3. Phase failure - work on two phases.
  4. Interturn short circuit - local overheating.
  5. Low or high voltage.
  6. Frequent starts.

Step-by-step diagnostics

CheckWhat it reveals
Phase currentOverload, phase loss, skew
Ventilation inspectionContamination
Main voltageDeviations
Thermal imagerLocal overheating (turn short circuit)
Heating patternUniform or local

How to interpret

  • Uniform overheating - overload or poor ventilation.
  • Local overheating - interturn short circuit.
  • Overheating + current imbalance - phase loss or turn short circuit.

It is important to eliminate exactly the reason, otherwise the overheating will return. If the reason is in the winding, you need rewinding, if it is external, you need to eliminate the overload or clean it. The exact cause is determined by diagnostics.

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