Diagnostics

How to determine a broken motor winding

How to determine a broken motor winding

A broken winding is one of the reasons why the engine does not work or hums. Unlike an interturn short circuit, a break is easier to identify. Let's look at how to determine a winding break.

Signs of a break

  • The engine does not start or only hums.
  • For a three-phase one, it works as if a phase was broken (overheating, weak traction).
  • Lack of current in one of the phases.

How to check with a multimeter

  1. De-energize the motor and disconnect the leads.
  2. Switch the multimeter to resistance measurement mode (continuity).
  3. Measure the resistance of each winding (phase).
  4. Compare the results.
ResultConclusion
All phases “ring”, resistance equalNo break
One phase “does not ring” (infinity)Break in this winding
Different phase resistanceA partial break or short circuit is possible

Where a break occurs

A break can be in the winding itself, in the soldering joints or in the terminals. Sometimes a break in the terminal box can be easily repaired. But a break inside the winding requires rewinding.

The exact location and cause are determined by diagnostics. Do not confuse a winding break with a power phase break - check the network as well.

The engine does not start, do you suspect a winding break in Tashkent? Elektromotors engineers will carry out diagnostics and repairs - contact us.

Need specialist help?

Contact Elektromotors engineers — we will help diagnose and repair your electric motor.

+998 94 680 15 04 Contact us
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