Diagnostics

How to find the turn-to-turn short circuit of a winding

How to find the turn-to-turn short circuit of a winding

An interturn short circuit is difficult to detect with a conventional multimeter - the difference in resistance is small. Let's look at how to find an inter-turn short circuit reliably.

Why it is difficult to find

When several turns are short-circuited, the phase resistance changes slightly, and a defect cannot be identified by simple continuity testing. Special methods are needed.

Search methods

MethodWhat it shows
Comparison of phase resistanceUnderestimated in the defective phase
Current measurement by phasesWarp current
Thermal imagerLocal overheating at the short circuit location
A device for checking turns (surgical test)Accurate detection

Practical approach

  1. Measure the resistance of all phases and compare - the defective one will be slightly below.
  2. Check the current in phases under load - there will be a imbalance.
  3. Use a thermal imager to find local overheating.
  4. For accuracy, use a special device (surgical tester).

Indirect signs - local overheating, increased current, loss of power. For accurate diagnostics, special devices are needed, which are used for professional winding diagnostics.

What to do

An interturn short circuit can only be eliminated by rewinding - partial repair is impossible. The earlier the defect is identified, the lower the risk of complete combustion and damage to the iron.

Do you suspect an interturn short circuit in Tashkent? Elektromotors engineers will carry out accurate diagnostics and rewinding - leave a request.

Need specialist help?

Contact Elektromotors engineers — we will help diagnose and repair your electric motor.

+998 94 680 15 04 Contact us
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